Continuous tyre pyrolysis plants are utilized to process waste tyre into carbon black and fuel oil. These plants typically add a pretreatment system, a continuous pyrolysis system plus a continuous discharge and feeding system controlled from a PLC system. The primary component of these plants is definitely the continuous waste tyre pyrolysis equipment.
Since the feeding and also the discharge system is continuous, this type of pyrolysis plant will be able to work non-stop or around the clock which assists to conserve time and energy. As well, the PLC control system results in far fewer labor costs.
Raw Materials
The raw materials found in a continuous waste tyre pyrolysis plant include a variety of different waste tyres produced by commercial and industrial sectors. The most typical waste matter include motorcycle tyres, bicycle tyres, OTR tyres, inner tubes, rubber overshoes, rubber hoses, truck tyres, car tyres, and much more. Who are good pyrolysis plant manufacturers? Contact Beston.
Working Process
To maintain ongoing feeding and discharging, the waste tyres really need to be small in proportions. So before the pyrolysis process can commence, the materials are first shredded into smaller plus more manageable pieces. Listed here are more information associated with this method:
- Collect Waste Tyres
Waste tyres can be bought in many shapes and sizes from large OTR tyres to smaller car tyres.
- Shred Tyres
A specialized shredder is used to process the tyres into 3 to 5cm pieces. This system can be a fully automatic shredder that connects straight to the feeder. This method does away with the need to transfer materials into the reactor.
- Feeding
Through a sealed unique feed-system, the split up tyres are then fed directly into a pyrolysis reactor which achieves a sustainable feeding process. See the tyre pyrolysis process.
- Heating And Continous Pyrolysis Process
The pyrolysis reactor is heated by gas, LPG, or fuel oil. Over these heating processes, the reactor rotates 360 degrees, so that the tyre waste is uniformly heated. After the temperature reaches around 300℃， the tyres crack and disintegrate into oil gas.
- Cooling
The oil gas then flows into a 3-stage condensing system, in which the gas cools down. The liquid oil produced through this process is then collected and held in an oil tank. The leftover non-condensable gas will be accustomed to heat the pyrolysis reactor or stored.
- Discharge
Carbon black is also produced in this method. This device is discharged by way of a slag-discharge system. This product is sealed, rendering it environmentally friendly.
Final Products In The Continuous Tyre Pyrolysis Plant
- Pyrolysis Oil
The pyrolysis oil is either sold directly or reprocessed into gasoline and diesel via waste-oil distillation equipment. Pyrolysis oil can also be useful as being an industrial fuel material for burning.
- Carbon Black
Carbon black can also be sold directly or reprocessed into high-quality carbon through a carbon-black processing machine. Carbon black can also be employed to produce carbon bricks. View this case: https://bestonmachinery.com/blj-16-waste-tire-pyrolysis-plant-established-in-jordan/.
- Steel Wire
Steel wire extracted from the waste tyres are employed to make iron or steel rods or reprocessed for other uses.
- Combustible Gas
The combustible gas produced from the pyrolysis process is recycled after which used as fuel to hold on providing a source of heat on the reactor.
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